Tumblebug wrote:PDad wrote:Tumblebug wrote:We are experimenting with a new process that would allow us to design and build each length/weight combo individually "perfect" but it is more difficult in terms of process set-up and inventory control. To be very good at it, our manufacturing lot size will have to get much smaller
BTW, smaller lot sizes have been the trend for over 20 years now, starting with the advent of the just-in-time concepts in the 80s. If done right, it will pay for itself with decreased inventory costs, waste and production lead times.
I am both Juran and Deming certified from way back when. So I get that. but there is a problem when the lot size doesn't accomodate the process.
You should be well-armed then to overcome this challenge. Lots of companies have done it and Deming doesn't allow excuses such as "Our problems are different."



























